1.Production Introduction
Kurkure/ Cheetos are kind of special extruded snacks, very crunchy and delicious in taste. They are made by a special extrusion process. The corm grits are moisturized by water in the flour mixer and fed to the Rotary Head Extruder. In the extruder, due to therubbing of two rotary plates, the corn grits are squeezed and twisted to curls shapes. The cutting knives can cut them into requiredlength. The Kurkure/ Cheetos can be fried in fryer or toasted in oven and then cooled before flavoring. Seasoning is sprayed ontotheir surface to get different delicious tastes. Due to their delicious tastes and nutrition, they are quite popular with consumers.
2.Production Line
Process I: Mixing-Extruder-Seperating-Frying-Flavoring
Process II: Mixing-Extruding-Roasting-Flavoring
3.Introduction of the production system
♦Rotary Head Extruder
American technology, made in China.
Gravity feed hopper with vibrator for metered flow of raw materials.
Speed control of the feed screw via the inverter(included).
Manual head gap is controlled by mechanical ratchet.
Table slides back via hand crank for easy adjustment of feed screw and easy access to extruder components.
♦Fryer
We have continuous fryers and auto batch fryers.According to the heating source,we can provide three types of fryer:electric,gas and diesel.
♦Vibrate de-oil Machine
♦Flavoring Line
Feeding system adopts hoister to convey materials.
Flavoring material adopts screw fixed conveying, advanced flavoring system guarantee flavored evenly,
speed of screw are adjustable.
Rotary roller adopts complete molding without dead angle.
4.Core Product Specification
Intelligent Double Screw Configuration Details
♦The screw is a combination modular structure, which can beassembled in any combination to meet different formula andproduct requirements.
♦The screw and the screw pieces are made of special alloy with high strength and high wear resistance.
♦The screw adopts fully engaged model, designed by 3D design,CNC machining, smooth surface, high conjunction accuracy,and better self- cleaning function, changing parts flexible.
♦The barrel is a combination of modular circular structure. In-creased (or reduced) is very flexible and convenient;
♦Heating and cooling medium circulation of the internal areoptimized to ensure that the temperature control is sensitive and the internal and external temperature difference is small.
♦Heating and cooling medium of each barrel can be operatedindependently, as well, the temperature can be controlled independently.
♦Bushing with wear-resistant alloy material, long using life.
5.Capacity:
| Model |
TS-I |
TS-II |
TS-IID |
| Output |
120~140kg/h |
200~230kg/h |
400~460kg/h |
6.Company Introduction
Shandong Arrow Machinery Co., Ltd. is a company specializing in R&D, production, sales, application promotion of food engineering projects. As one of the largest scaled food processing equipment &whole plant engineering problem solvers inChina, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team.we recognizes that quality equals value, aims to create a great future together with global customers.
(1) Provide variety models of twin-screw extruders and supporting ingredients, drying, tabling, baking, spraying, frying machines.
(2) Achieved equipment independent design and production, obtained a number of patents, successfully realized the grains products Extension and promotion of nutrition, rice, breakfast cereals, kinds of fried, non-fried snack foods, high molecular tissue proteins, brush tissue protein, instant porridge, instant rice and other fields.
(3) Provide complete food twin-screw extrusion technology engineering demonstration center, it can provide users with a multifunctional scientific research demonstration platform for food production equipment, technology, formula development and application, fully bridge the integration of production, learning and research, function, reduce the investment risk of customers, promote the application of extrusion technology in grain food processing and create value for customers.
(4) The scope of participation in food engineering projects includes the following: it enables us to provide our customers with a complete set of project solutions based on the specific requirement of our customers, and to propose, plan, design and project food plants to suit your budget and specific production needs.
(5) Complete turnkey system for crushing mixing systems, micro-component dosing systems, extrusion drying systems, and spray coating systems.
(6) Central centralized control system, whole plant automation engineering.
(7) Complete peripheral equipment: electrical installation, automation, pneumatic and liquid applications, civil engineering for turnkey projects.
(8)Application include breakfast cereal cornflakes, ready-to-eat rice nutrition rice series, protein, tissue protein, snack foods,pet food, aquatic feed, etc.
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