Introduction of The Fortified Rice Nutrition Rice Production Line
This is the flow chart: grain flour blending -extruding and cooking - pre drying - drying - cooling - packing.
First, we mix the raw materials and feed the mixture into the twin-screw extruder, the products are cooked, extruded and formed into rice-grain shape in the extruder. The finished product is nutritious and convenient to eat. Then the products go through the processing of drying and cooling, and the finished product is completed.
Raw Materials
Low Cost and Variety Of Flavors
The raw materials have a wide range of sources, which can make full use of local natural resources (corn, sweet potatos, beans, starchy materials), broken rice and micronutrients.
Products with different tastes and functions can be developed according to the preferences and needs of different consumer groups.
For example, one of our nutrition rice line customers makes buckwheat rice for diabetics.
The raw material for fortified rice kernel is mainly rice flour.
And we can also add with multiple nutrients to different types of people.
For example, for children, the elderly and the sick. Nutritious rice is eaten in the same way as ordinary rice.
Recently, the Indian government has added micronutrients to rice to improve people's healthy. Fortified rice kernel is very effective in addressing hidden poverty.
Grinding System
1. The operation is simple, and the particle size can be controlled by replacing the screen.
2. The dust removal system can effectively collect the dust generated in the grinding process, protect the operator from dust, and improve the utilization rate of materials.
3. There is an automatic pulse dust removal system.
The pulverizer is composed of a feed hopper, a pulverizer, a rotor disk, a screen, a stator disk, and a discharge port.
Broken rice is quickly crushed in the pulverizer. Under the action of the induced draft fan, the ground powder enters the cyclone through the pipe from the discharge port of the main engine, and the material is discharged from the closed fan to obtain the product. At the same time, the generated dust will enter the dust removal cabinet through the top of the cyclone under the action of the induced draft fan, which greatly reduces the dust pollution in the area.
Full Automatic Batching System
Food-grade Stainless Steel 304 Materials
Famous Brand PLC Control System
Twin-screw Extruder
Function: Extruding, cooking, maturing rice
famous Brand Main Motor
3D Design, evolvent type spline housing, strong bearing and high assembling accuracy; different thread, shear section connection seamless;
Combination Screw
make different types of product by different sequences of combination screw parts;
Locating pin connection, Machining accuracy high.
Modular Barrels
made of high strength, durable hard alloy, longer using time;
Extruder barrel with internal circulation channel, for Heating or Cooling.
Famous Brand Full Automatic PLC control system with touch screen Features: PLC Touch screen, easy operation, data remember function; centralized control available; Good heating dissipation;
Famous Brand Frequency Inverter and other Electric Components
European Standard Gearbox
High precision and high torque, with torque protection device, longer using life, low noise, stable operation.
strong bearing and high assembling accuracy.
Pre Dryer
Function: Quickly drying rice kernel, Preventing stick
Heating type: Gas Heating, Steam Heating, and Electric Heating
Drying Temperature: 70-120ºC(can reach to Max 200C)
Materials of touching products made of SS304
It consists of the main machine of vibration Dryer, feeder, cyclone, heat exchange furnace, air filter, fan, and electric control box.
Description:
The machine is driven by a vibrating motor and vibrates periodically in a certain direction at a certain fixed frequency.
The processed material forms a fluidized form. The material particles are in full contact with the medium, complete the heat and mass transfer process, and achieve the purpose of drying.
Dryer
Function: remove moisture, drying rice
Application products: nutritional rice, pellet snacks
Heating Method: Electric Heating, Steam Heating, and Gas Heating
Drying time: 50min-120min
Mesh belt width: 1200mm
Contact raw material parts: food-grade stainless steel 304
Material layer thickness: 0.7-1.6 cm (calculated according to the bulk density of 700kg/m³)
Working temperature: 60-70ºC
Features:
External air circulation, high thermal efficiency.
Bottom heating box.
The gusset-type insulation board is easy to clean and easy to install.
Suitable for low temperature and long time drying.
Automatic Swing Distribution system
Counter Flow Cooler
Materials: stainless steel
Function:To cool down the product temperature after cooling does not exceed room temperature 3-5ºC
Including flap type countercurrent cooler, feed shut-off wind feeder, cyclone, cyclone shut-off winder, fan
High-end Twin-screw Extruder
Design: Developed by 3D software, analog simulation, and it has been tested by a computer automatically, in order to ensure
the accuracy of the design requirements.We have a professional and manufacturing industry to ensure the precision and coordination of each component of the extruder, while maintaining stable processing and low noise.
Function: Modular function screw and barrel, humanized menu system, various applications. AYT double screw extruder for
advanced design concepts can meet different requirements.
Materials: Precise food manufacturing technology and the best alloy metal materials ensure that the wear of the screw and
barrels is minimized, and the service life of the cable is longer.
Application: We produce various kinds of food extrusion, such as vegetable protein, cereal flakes/breakfast cereals,
pellets, feed/animal feed, etc.
After services: We provide a professional team of engineers to service installation and commissioning.
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