Crispy Corn Flakes Food Production Line Chocolate Filling Cereal Pillow Snack Extruding Machine

• After-sales Service: 1 Year
• Warranty: 1 Year
• Certification: CE, ISO9001
• Power Source: Electric
• Process: Frozen and Chilled
• Automatic Grade: Automatic
• Model NO.: AHT
• Customized: Customized
• Touch Screen: Siemens
• Motor: Siemens
• Touch Food Part: Food Grade Use
• Heating Tempeature: Adjustable
• Feeding Speed: Adjustable
• Feeder: Loss Weight Type/ Volumetric Feeder
• Operation: Fully Automatic
• Screw: Modular Design,Easy Replacement
• Barrel: Modular Design,Easy Replacement
• Technology: Extrusion-Drying-Cooling
• Capacity: Customazired
• Dimension: 20-4-4m,Adjust,Flexible
• Usage: Corn Flakes, Breakfast Cereals
• Control: Central Control System
• Voltage: 380V/220V
• Transport Package: Standard Ocean Shipping Packaging
• Specification: 20-4-4m, Adjust, Flexible
• Trademark: ARROW
• Origin: Jinan
• HS Code: 8438800000
• Production Capacity: 20 Sets/Month

Product Description

Product Description

NO.	Name	Brief introduction
1	Raw material	Corn, rice, wheat, oat, barley powder
2	Basic Recipe	Grist powder; sugar; coco; cheese; water
3	Processing flow	Mixing system; Extrusion system; Flaking system; Drying system; Flavoring system; Drying system; Packing system
4	Equipment involved	Mixer; Screw elevator; Double screw extruder; Air conveyor; Roller dryer; Tablet machine; Air conveyor; Dryer; Hoister; Vibrator; Hot air dryer; Flavoring system; Dryer with cooler.
5	Final products	Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder ; corn flakes; cereal snacks
6	Machine material	Stainless steel 304 or as customer's request

 

Product sample

 

Product Parameters

AUTOMATIC BATCHING SYSTEM
The automatic batching system is a batching system used for automation in industrial production. Usually, a computer with automatic batching algorithm software is used as its automatic batching control system. The automatic batching system can control multiple scales at the same time, with a variety of different materials or control output operations with intuitive, clear and automatic recovery functions; powerful report function, can record and store a large number of data and tabulate printing; good reliability; powerful alarm prompt Function, can reduce the scrap rate to a minimum; equipped with online automatic monitoring software, through the real-time online monitor, monitor the important information of production at any time.

 

 

Twin Screw Extruder

Capacity: Customized according to customer needs

Including following parts:

3) Extruder main machine;

Power: Customized according to customer needs, Siemens motor

* Screw length to diameter ratio: 28:1;  

* Screw material: 440C;

* Barrel with multi-layers, with steam heating and water cooling channels ;

* Main motor frequency variable drive ;

* Distribution gear box lubrication with external water cooling, 

4) Cutter assembly  

 * Cutting speed: 0-3000 rpm adjustable;

 * Cutter Q'TY; 8 pcs

5) One set of special tools

 

1. The pressure roller adopts NiCrMo alloy, which has high surface hardness and strong corrosion resistance. It adopts special processing technology and has good surface finish;
2. The width of the pressing roller is 1 meter to ensure sufficient storage space;
3. The roller gap adjustment adopts fan-shaped worm gear transmission adjustment, which is safe and reliable;
4. The bottom of the roller is equipped with a wear-resistant soft scraper to prevent the material from sticking to the roller;
5. Adopt gear reducer with large torque;
6. Cylindrical roller bearings are used at both ends of the roller, which can bear large radial force. The maximum speed of the roller is 105rpm, which adopts frequency conversion speed regulation;
7. The main power transmission adopts the form of double row chain to ensure that the power of the motor can be transmitted to the pressing roller;
8. The top is equipped with a food-grade cloth roller and a storage hopper to ensure that the material enters the pressure roller evenly;
9. With the receiving and conveying part, the receiving and conveying belt adopts food-grade PVC belt;
10. The main body of the frame is made of 100 type thick-walled square tube, and the wall panel is made of thick 24 steel plate, with high overall stability;
11. The sealing plate is made of 1.2 thick stainless steel;
12. With plexiglass observation door and observation window, the internal pressure roller can be observed in real time;
13. Independent large control cabinet, Delta inverter, Omron relay, Fuji AC contactor and LG air switch;

 



 

Core characteristic

AHT fantastic technology conical twin screw extruder

(1) Design: Developed by 3D software, analog simulation, and it has been tested by a computer automatically, in order to ensure the accuracy of the design requirements.
(2) Concept: Modular function, humanized menu system, various applications are always our pursuit. AHT double screw extruder for advanced design concepts can meet different requirements.
(3) Profession: We have a professional and manufacturing industry to ensure the precision and coordination of each component of the extruder, while maintaining stable processing and low noise.
(4) Precision: Precise food manufacturing technology and material selection that ensure cable life is superior to extruder products, to minimize screw and barrel wear.
(5) Experience: More than twenty years of experience in domestic and international advanced double screw extruder. We produce various kinds of food extrusion, such as vegetable protein, cereal flakes / breakfast cereals, pellets, feed / animal feed, etc., enough to solve the problems met during production.

Intelligent Twin Screw Configuration Details

1. The screw is a combination modular structure, which can be assembled in any combination to meet different formula and product requirements.

2. The screw and the screw pieces are made of special alloy with high strengh and high wear resisitance.

3. The screw adopts fully engaged model, designed by 3D design, CNC machining, smooth surface, high conjunction accuracy, and better self- cleaning function, changing parts flexible.

4. The barrel is a combination of modular circular structure. Increased ( or reduced) is very flexible and convenient.

5. Heating and cooling medium circulation of the internal are optimized to ensure that the temperature control is sensitive and the internal and external temperature difference is small.

6. Heating and cooling medium of each barrel can be controlled independently.

7. Bushing with wear- resistant alloy material, long using life.

Company Profile

Shandong Arrow Machinery Co., Ltd. is a company specializing in R&D, production, sales, application promotion of food engineering
projects. As a professional food processing equipment &whole plant engineering problem solvers in China, machines served for more
than 970 companies, export to 116 countries, more than 20 years engineering team. We aim to create a great future together with
global customers.
* More than 15 years experience
* Professional design,fabrication,installation team
* Professional R&D center

FAQ

Q: What kinds of products can be made?
A: corn flakes, puffs, breakfast cereals food, animal feed, animal feed, soy protein texture food.
Q: What's the delivery time?
A: We usually need 40-45 days for large sizes, depends on the finished product, so machine wash-change.
Q: What about the installation service?
A: Depending on the whole line of equipment price list, it usually takes 2-3 weeks. We will provide you with installation instructions, such as start, as well as their operation machines for quality control, testing of different recipes.
Q: What is the warranty period for using the device?
A: 1 year for auger and cylinder due to modular design, changing the wearing parts will be OK, unlike a full set of screws, no need to change the whole set.