Cereals Toasting Machine Corn Flakes Toasting Machine

• Customization: Available
• After-sales Service: Provide
• Warranty: Provide
• Model NO.: AHT36, 50, 62, 72, 95, 120, 132
• Touch Screen: Siemens
• PLC: Siemens
• Motor: Siemens
• Touch Food Part: Food Grade Ss
• Feeding Speed: Adjustable
• Compressed Air: Need
• Operation: Fully Automatic
• Dimension: 8-4-6m
• Capacity: 10-30kg/H, 100-150kg/H,200-3--Kg/H,500-600kg/H
• Factory Dust: No
• Flour Lekage: No
• Application: Snacks Business, Food Factory, Rice Factory etc
• Process Flour: Corn,Rice,Protein Flour,Starch Flour So So
• Weigh: Automatic
• Transport Package: Plastic Film and Wooden Case
• Specification: Capacity: 100-1000kg/h
• Trademark: Arrow
• Origin: Jinan, China
• HS Code: 84388000
• Production Capacity: 60 Sets/Year

Product Description

 

Product Description

NO.	Name	Brief introduction
1	Raw material	Corn, rice, wheat, oat, barley powder
2	Basic Recipe	Grist powder; sugar; coco; cheese; water
3	Processing flow	Mixing -Extrusion - Flaking -Toasting- Coating-Drying-Cooling-Packing
4	Equipment	Mixer; Screw elevator; Double screw extruder; Air conveyor; Roller dryer; Flaking machine; Conveyor; Dryer; Hoister; Vibrator; Hot air dryer; Flavoring system; Dryer with cooler.
5	Final products	Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder ; corn flakes; cereal snacks
6	Machine material	Stainless steel 304 or as customer's request

 

Detailed Photos

The system consists of six parts:
Control part: Siemens series PLC communication module and digital input and output module, as well as manual/automatic control switch, manual control buttons and indicator lights are all installed in the integrated control cabinet, which is convenient for operation;

Product Parameters

1).Feeding station

  1.Easy to clean, hygienic standard design.

The feeding platform is in negative pressure state, no dust leakage, no dust and environmental protection, no loss of materials in the feeding process, and a clean environment.

Sifting area	Power(kW)	RPM	Working loading	Static loading	Vibrant power(kN)	Flow	Air pressure
SDZN-800	0.42	2×0.18	1460	800N	1500N	2.5×2	1550-997
SDZN-1000	0.64	2×0.25	1460	500N	2500N	5×2	1550-997

2).Vacuum conveyor
Features:
Reduce environmental and personnel pollution to materials and improve cleanliness.
It occupies a small space, and can complete the powder conveying in a narrow space, making the working space beautiful and generous, and is not limited by long and short distances.
3).Extruder 
 

Name	Doule Screw Extruder
Capacity	200kg/h-1500kg/h depend on food shape
Usage	Raw material is curing and puffed in extruder, becoming different shapes of puffing snacks with moulds changing.
Working principle	It consists of 1. Feeding system, 2. Extruding system, 3. Cutting system, 4. Heating system; 5. Cooling system 5. Controlling system. Grains flour get extruded,heated under high pressureformed into various by different forming die nozzles,ready for the flaking, drying or toasting

 

4).Flaking machine

Name	Flaking machine
Capacity	100-300kg/h
Usage	Used flake corn balls pellets into flakes shape
Working Principle	Machine consist of : 1. Motor driving system  2. Hydraulic drive system  3.Controlling system  4. Infeed distribution system  5.Convey,discharge system  Features: 1.Corn pellets get flaked by strong powerful rollers 2.Falking gap adjustable by hydraulic power  3.Strong alloy materials made rollers

5).Toasting machine Baking machine

Name	Toaster machine
Capacity	100-500kg/h depend on different food situation,condition
Usage	Used for the corn flakes toasting under high temperature  also recommend used for the oil-free pellets use
Feature	Machine used to taste corn flakes under hot temperature , temperature range 200-280degree flakes convey under vibrate plate power move ahead  Temperature adjustable  Infeed air volume adjustable  Touch food parts:SS304

 

6).Coating machine/ Drying machine

Name	Syrup coating machine
Capacity	200kg/h-1500kg/h depend on grains shape
Usage	This device is applicable to a wide range of cereals snacks in seasoning and coating.
Working Principle	Consist of components: 1. Coating rotation tank  2. Syrup preparation machine  3. Spray gun 4. Controlling system  5.Heating system  Spraying nozzle can adjust oil amount equally. Slurry coating is built up bytumbler system.

Name	Multi Layers Hot air circulated  Dryer machine
Capacity	200kg/h-1500kg/h depend on food, moisture
Usage	Used for  cereals drying, moisture, extend storage time
Working Principle	Heating source can be electric, gas, steam and fuel. The material is stainless steel 304. Machine consist of below components: 1. Drying system 2. Heating system  3. Controlling system 4. Moisture discharge system Features: 1. Drying speed adjustable by inverter  2. Drying temperature adjustable  3. Fully Stainless steel 304

Our Advantages

Shandong Arrow Machinery Co., Ltd. specializes in the research and development, production, sales and application promotion of extruded food engineering projects.we are the one of China's largest extruded food processing equipment and the whole plant /turn-key /centralized controlling engineering complex solution provider mainly based on food extrusion equipment.

 We currently serving nearly a thousand companies in China and abroad, with products sold to more than 120 countries and regions; with certificates of factory, like ISO ,patent. our technical R&D team has more than 20 years of industry engineering experience, customized design and supply ability of non-standardized products according to different market demands and needs, we do have a professional team of engineers which can provide complete after-sales service and operation training, establish a complete customer product quality tracking system, and achieve a win-win situation with customers.

Whole set process line adopt famous electric components like SIEMENS, ABB, Allen-Bradley,Mitsubishi,OMRON brand, and food grade materials.