Twin Screw Extrusion Machine Parts High Torque Gearbox

• Customization: Available
• Application: Motor, Machinery
• Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
• Layout: Cycloidal
• Hardness: Hardened Tooth Surface
• Installation: Torque Arm Type
• Step: Three-Step
• Type: Cylindrical Gear Box
• Core Component Warranty Period: 1 Year
• Applicable Industries: Paint and Lacquer Industry Washing Agent Industry
• Warranty: 1 Year
• Video Outgoing-Inspection: Provided
• Advantage: Automatic; Energy-Saving
• Condition: New
• Dimensions(L*W*H): Customized
• MOQ: More Than 1 PC
• Gear: Helical
• Product Name: Double Screw Extrusion Machine Gearbox
• Marketing Type: Hot
• After-Sale: Online 24/7 Installation Guide
• Machinery Test Report: Provided
• Weight: 600kg
• Transport Package: Wooden Case
• Specification: 660*420*660mm
• Trademark: Arrow
• Origin: Jinan
• HS Code: 8483409000
• Package Size: 66.00cm * 42.00cm * 66.00cm
• Package Gross Weight: 500.000kg

Product Description

Overview

Product Description 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

• Absorption of very high torques and axial forces
• No need for separate thrust housing & bearing.
• Easy alignment (screw directly fits into the vore of gear box)
• Easy to assemble & dismantle.
• Very heavy duty spherical roller thrust bearing is provided.
• Power saving. (you may save up to 20 % power.)
• Less requirement of space.
• For bigger sizes water cooling is provided 
• No maintenance required except periodic oil level checking.
• Higher productivity 

Features

 

• Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
• The gearboxes are available with co-rotating and counter rotating variants
• To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
• High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year	Weight (KG): 500 KG
Place of Origin: Jinan, China	Gearing Arrangement: helical
ratio: 8-20	Output Torque: 2*176
standard: JB/T8853-2001	Certificate: CE
Heat treatment: High-frequency Hardening	Efficiency: 94%~98%(depends on the transmission stage)
Customized support:OEM ODM	Input/output shaft material 40Cr
Package: Wooden case	Mount position: Flange, hollow shaft, solid shaft
After-sale:Online 24/7 Installation Guide	advantage: excellent quality
Reduction radio: 3:1	Mount Position: Horizontal Foot Mounted Vertical
Input Speed: 1500	Output Speed: 500

Packaging & delivery

Packing: wooden case packing
Port: Qingdao Port

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

• Paint and lacquer industry
• Washing agent industry
• Foodstuff industry (e.g. bread, pasta)
• Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 


Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.


Product Service

24-hour Hotline   No matter when and where to call we can find our service to you.

Pre-sales Consultation   We have five sales people online, and whether you have any question can be solved through online communication.

After-sales Services   Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
Shandong Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As one of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: Shandong Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for ten years,leading screw barrel manufacturer in China.
2. Q:What's Arrow machinery's capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What's the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what's the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Jiyang District,Jinan City, China. You can take the train or plane to Jinan and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question.