This Process Line uses potato starch, potato flour, corn starch, corn powder, wheat flour, cassava starch etc as main materials, bythe process of mixing, extruding, shaping and drying to produce dried double layer 3D pellets. After changing cutting roller on Shaping machine, this line can produce many innovative shapes, like Triangle, Oval, Racket,Hexagonal (Sixer), Rectangle, Christmas tee, Animal, Zig Zag, Heart etc. Afer frying, the pllelt wll expand to several imes, sprayjingsome seasoning powder will make them much crispy and savory.
This line is characterized by unique echnique, rational configuration,n high automatlon and stable performance.
Flour Mixer-Screw Conveyer-Double screw Extruder-Forming Machine-Hoister-Rotary Pre-dryer-Hoister-Vibrant Sifting-Hoister-Continuous Dryer-Cooling Machine
Introduction of the system
♦Extrusion System:We have many types of hosts and high degree of automation. The extruder can realize button start, real-time data storage, real-time monitoring, alarm and reminder functions of the host.Our double screw extruder designed by 3D software, analogue simulation and it is tested by computer automatically to ensure the requirements of design precision. Professional manufacturing and processing,this will ensure the accuracy and coordinalion among each component of the Extruder. Stable processing and low noise is the best proof.
♦Drying System:The single-layer chain plate dryer has a forced hot air circulation system to increase the thermal process efficiency. Heat source can use a variety of heat medium, electricity, gas, fuel oil, steam, etc. Compared with multi-layer chain board, single-layer chain board has stronger penetration of hot air to materials. Water removal efficiency is higher. The control system adopts PLC module to control the temperature. Only PID setting and the control of gas and fuel oil two-stage fire make the temperature control more accurate.
The dryer includes:Distribution System,Hot Air Circulation System,Moisture Discharge System,Hot Air Cycle System,Drive Motor,Convey System.
♦Cooling System:Single layer chain plate oven can be equipped with cooling device.
♦ Packing System:Equipment features: suitable for products with low accuracy of packaging weight. High cost performance.
It is suitable for packing of bulk materials with high measuring accuracy and friability.
Automatic completion of feeding, metering, filling and bag making, printing date, inflation (exhaust), output process.High metering accuracy, high efficiency, non fragile material.
Core Product Specification
Intelligent Double Screw Configuration Details
♦The screw is a combination modular structure, which can beassembled in any combination to meet different formula andproduct requirements.
♦The screw and the screw pieces are made of special alloy with high strength and high wear resistance.
♦The screw adopts fully engaged model, designed by 3D design,CNC machining, smooth surface, high conjunction accuracy,and better self- cleaning function, changing parts flexible.
♦The barrel is a combination of modular circular structure. In-creased (or reduced) is very flexible and convenient;
♦Heating and cooling medium circulation of the internal areoptimized to ensure that the temperature control is sensitive and the internal and external temperature difference is small.
♦Heating and cooling medium of each barrel can be operatedindependently, as well, the temperature can be controlled independently.
♦Bushing with wear-resistant alloy material, long using life.
| Model |
AYE65 |
AYE78 |
| Output |
200~300kg/h |
400~500kg/h |
Shandong Arrow Machinery Co., Ltd. is a company specializing in R&D, production, sales, application promotion of food engineering projects. As one of the largest scaled food processing equipment &whole plant engineering problem solvers inChina, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team.we recognizes that quality equals value, aims to create a great future together with global customers.
(1) Provide variety models of twin-screw extruders and supporting ingredients, drying, tabling, baking, spraying, frying machines.
(2) Achieved equipment independent design and production, obtained a number of patents, successfully realized the grains products Extension and promotion of nutrition, rice, breakfast cereals, kinds of fried, non-fried snack foods, high molecular tissue proteins, brush tissue protein, instant porridge, instant rice and other fields.
(3) Provide complete food twin-screw extrusion technology engineering demonstration center, it can provide users with a multifunctional scientific research demonstration platform for food production equipment, technology, formula development and application, fully bridge the integration of production, learning and research, function, reduce the investment risk of customers, promote the application of extrusion technology in grain food processing and create value for customers.
(4) The scope of participation in food engineering projects includes the following: it enables us to provide our customers with a complete set of project solutions based on the specific requirement of our customers, and to propose, plan, design and project food plants to suit your budget and specific production needs.
(5) Complete turnkey system for crushing mixing systems, micro-component dosing systems, extrusion drying systems, and spray coating systems.
(6) Central centralized control system, whole plant automation engineering.
(7) Complete peripheral equipment: electrical installation, automation, pneumatic and liquid applications, civil engineering for turnkey projects.
(8)Application include breakfast cereal cornflakes, ready-to-eat rice nutrition rice series, protein, tissue protein, snack foods,pet food, aquatic feed, etc.
Audited Supplier 
Flour Mixer-Screw Conveyer-Double screw Extruder-Forming Machine-Hoister-Rotary Pre-dryer-Hoister-Vibrant Sifting-Hoister-Continuous Dryer-Cooling Machine
){kind=link}