Automatic Ready to eat breakfast cereals cornflakes Producing Plant
Product Description
| NO. |
Name |
Brief introduction |
| 1 |
Raw material |
Fine powder of Corn, rice, wheat, oat, barley, etc. |
| 2 |
Basic Recipe |
Grist powder; sugar; coco; cheese; water |
| 3 |
Processing flow |
Mixing system; Extrusion system; Flaking system; Drying system; Flavoring system; Drying system; Packing system |
| 4 |
Equipment involved |
Mixer; Screw elevator; Double screw extruder; Air conveyor; pre-dryer; Tablet machine; Air conveyor; Vibrating feeder, Hot air roaster; Flavoring system; Dryer with cooler. |
| 5 |
Final products |
Variety shapes are available such as corn flakes, ball, tube, stick, ring, fruit loop, star, wheel, flower and heart shape, by adjusting the mould in the extruder |
| 6 |
Machine material |
Stainless steel 304 or as customer's request |
Technical parameters of food extruder
| MODEL |
MAIN MOTOR POWER |
OUTPUT |
| AHT62 |
75KW |
100-350KG/H |
| AHT72 |
110KW |
300-700KG/H |
| AHT95 |
200KW |
800-1200KG/H |
Detailed Photos
European standard Twin screw extruder
Capacity: 100kg/h-1000kg/h
Function: raw materials are cooked and extruded in this machine and products are formed by the die on extruder.
The extruder is mainly composed of screw extrusion system, transmission system, feeding system, heating system, rotary cutting system and PLC control system.
The modular design of round barrels and screw ensures the convenience of replacing components, as well as the upgrade ability of subsequent equipment. The equipment selects high-standard food-grade materials to ensure the service life of the extruder and minimize the wear of the screw and cavity.
The Siemens PLC control system can save up to 99 groups of data, intelligent and easy operate.
Siemens motors are controlled by inverters.
AHT fantastic technology conical twin screw extruder
(1) Design: Developed by 3D software, analog simulation, and it has been tested by a computer automatically, in order to ensure
the accuracy of the design requirements.
(2) Concept: Modular function, humanized menu system, various applications are always our pursuit. AHT double screw extruder for
advanced design concepts can meet different requirements.
(3) Profession: We have a professional and manufacturing industry to ensure the precision and coordination of each component of
the extruder, while maintaining stable processing and low noise.
(4) Precision: Precise food manufacturing technology and material selection that ensure cable life is superior to extruder
products, to minimize screw and barrel wear.
(5) Experience: More than twenty years of experience in domestic and international advanced double screw extruder. We produce
various kinds of food extrusion, such as vegetable protein, cereal flakes / breakfast cereals, pellets, feed / animal feed, etc.,
enough to solve the problems met during production.
Intelligent Twin Screw Extruder Configuration Details
1. The screw is a combination modular structure, which can be assembled in any combination to meet different formula and product
requirements.
2. The screw and the screw pieces are made of special alloy with high strengh and high wear resisitance.
3. The screw adopts fully engaged model, designed by 3D design, CNC machining, smooth surface, high conjunction accuracy, and
better self- cleaning function, changing parts flexible.
4. The barrel is a combination of modular circular structure. Increased ( or reduced) is very flexible and convenient.
5. Heating and cooling medium circulation of the internal are optimized to ensure that the temperature control is sensitive and
the internal and external temperature difference is small.
6. Heating and cooling medium of each barrel can be controlled independently.
7. Bushing with wear- resistant alloy material, long using life.
Samples
Shandong Arrow Machinery Co., Ltd. is a company specializing in R&D, production, sales, application promotion of food engineering projects. As a professional food processing equipment &whole plant engineering problem solvers in China, machines served for more than 1000 companies, export to 120 countries, more than 20 years engineering team. We aim to create a great future together with global customers.
* More than 15 years experience
* Professional design,fabrication,installation team
* Professional R&D center
Customer case
FAQ
Q: What kinds of products can be made?
A: corn flakes, puffs, breakfast cereals food, animal feed, animal feed, soy protein texture food.
Q: What's the delivery time?
A: We usually need 40-45 days for large sizes, depends on the finished product, so machine wash-change.
Q: What about the installation service?
A: Depending on the whole line of equipment price list, it usually takes 2-3 weeks. We will provide you with installation instructions, such as start, as well as their operation machines for quality control, testing of different recipes.
Q: What is the warranty period for using the device?
A: 1 year for auger and cylinder due to modular design, changing the wearing parts will be OK, unlike a full set of screws, no need to change the whole set.
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