1.Production Introduction
Corn Flakes processing line can produce breakfast cereal which is one kind of nutritional convenient food which is produced by this process line, using grist as basic material, with different shapes, such as granule, flake, animal, etc. One outstanding characteristic of the breakfast cereals is that it contains abundant compound carbohydrates and dietary fibre, strengthens lots of microelements, such as vitamin and mineral, and also can be added with cocoa and sugar, like honey and maltose. It can be drunk directly after mixed into coffee, milk,yoghourt or functional drink. Children can eat breakfast cereal as sweet crispy snack.
2.Production Line:Flour preparation-Blending-Conditioning-Extruding- Flaking- Pre drying -Roasting- Coating- Drying- Cooling-Packing
3.Introduction of the production system
♦Extrusion System:We have many types of hosts and high degree of automation. The extruder can realize button start, real-time data storage, real-time monitoring, alarm and reminder functions of the host.Our double screw extruder designed by 3D software, analogue simulation and it is tested by computer automatically to ensure the requirements of design precision. Professional manufacturing and processing,this will ensure the accuracy and coordinalion among each component of the Extruder. Stable processing and low noise is the best proof.
♦Pre-drying System:8-layer vibration drying.
Characteristics:
• Combined structure, easy to disassemble and transport.
• Vibration transportation, not easy to stick, materials heated evenly, easy to dry.
• Circulation design, energy saving, high baking efficiency.
• Independent dehumidification fan, convenient for dehumidification.
♦Flaking System:The flaking machine belongs to the forming machine. The products from the main machine are extruded by two rollers to form the sheet products.The flaking machine consists of the following parts: roller press system, distribution system, conveying system, scraper, transmission system and water cooling system.
♦Coating System:Sugar sprayer is used to spray syrup on the surface of materials, so as to adjust the taste of products.
♦Drying System:Heat source can use a variety of heat medium, electricity, gas, fuel oil, steam, etc. The dryer includes:Distribution System,Hot Air Circulation System,Moisture Discharge System,Hot Air Cycle System,Drive Motor,Convey System.
4.Core Product Specification
AHT Fantastic Technology Double Screw Extruder
(1) Design: Designed by 3D software, analogue simulation, and it is tested by computer automatically, to ensure the requirements of design precision.
(2) Concept: Modular function, humanized system, diversified applications are always our pursuit. AHT Double Screw Extruder under the advanced design concept can meet various demands.
(3) Profession: Our professional manufacturing and processing would ensure the accuracy and coordination among each component of the extruder under the support of the stable processing and low noise.
(4) Precision: Precise food technology and material selection,which assure the working life of the extruder, minimizing the wear and tear of the screw and barrel.
(5) Experience: More than twenty years experience on the domestic and international advanced Double Screw Extruder. We have produced different kinds of extrusion food, like Vegetable protein, corn flakes/ breakfast cereals, pellets, aquatic feed/ pet food etc, it is enough to solve problems met during the production.
5.Capacity:
| Model |
AHT50 |
AHT62 |
AHT75 |
AHT95 |
| Output |
200-300kg/h |
400-600kg/h |
800~1000kg/h |
1200-1500kg/h |
6.Company Introduction
Shandong Arrow Machinery Co., Ltd. is a company specializing in R&D, production, sales, application promotion of food engineering projects. As one of the largest scaled food processing equipment &whole plant engineering problem solvers inChina, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team.we recognizes that quality equals value, aims to create a great future together with global customers.
(1) Provide variety models of twin-screw extruders and supporting ingredients, drying, tabling, baking, spraying, frying machines.
(2) Achieved equipment independent design and production, obtained a number of patents, successfully realized the grains products Extension and promotion of nutrition, rice, breakfast cereals, kinds of fried, non-fried snack foods, high molecular tissue proteins, brush tissue protein, instant porridge, instant rice and other fields.
(3) Provide complete food twin-screw extrusion technology engineering demonstration center, it can provide users with a multifunctional scientific research demonstration platform for food production equipment, technology, formula development and application, fully bridge the integration of production, learning and research, function, reduce the investment risk of customers, promote the application of extrusion technology in grain food processing and create value for customers.
(4) The scope of participation in food engineering projects includes the following: it enables us to provide our customers with a complete set of project solutions based on the specific requirement of our customers, and to propose, plan, design and project food plants to suit your budget and specific production needs.
(5) Complete turnkey system for crushing mixing systems, micro-component dosing systems, extrusion drying systems, and spray coating systems.
(6) Central centralized control system, whole plant automation engineering.
(7) Complete peripheral equipment: electrical installation, automation, pneumatic and liquid applications, civil engineering for turnkey projects.
(8)Application include breakfast cereal cornflakes, ready-to-eat rice nutrition rice series, protein, tissue protein, snack foods,pet food, aquatic feed, etc.
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